The ProtEX PD6830X is an explosion-proof, RS485 serial input Modbus® RTU scanner capable of scanning up to 16 Modbus variables and displaying them on an easy-to-read, dual-line, LCD display. This Modbus scanner can be programmed as a Modbus RTU master, slave, or snooper. The PD6830X is available in two upper display line configurations: 5-digit decimal display and feet & inches display with bar graph. The lower line is the same for both versions and consists of seven alphanumeric characters. Like all ProtEX products, the PD6830 carries FM, CSA, ATEX, and IECEx approvals for use in hazardous areas. Two features that really make the PD6830X stand out are its wide viewing angle display and SafeTouch® through-glass buttons. These buttons allow the PD6830X to be programmed and operated through the glass, thus eliminating the need to remove the cover in a hazardous area.
Decimal Display: Top:Top Display: Five Digits (0 to 99999), 0.7″ (17.8 mm) high, 7-segment, automatic lead zero blanking. Bottom Display: Seven Characters, 0.4″ (10.2 mm) high, 14-segment, automatic lead zero blanking. Symbols: Total, grand total, high alarm, low alarm, SafeTouch button sleep mode/disable, password lock. Feet & Inches Display: Top Display: 0.60″ (15.2 mm) high, 0 to 399FT, 1115/16 IN, 7-segment, programmable 1/16 or 1/8 fraction display. Bottom Display: Seven Characters, 0.4″ (10.2 mm) high, 14-segment, 7-digits. Tank Level Indicator : 20-segments, F (Full) and E (Empty). Alarm Indication: High and low alarm Backlight: White Display Assignment: Top and Bottom Display*: Process Variables (PV); Alternating PV and Units, Tag and PV, or Tag, PV, and Units; Pulse Input Rate, Total, or Grand Total with Alternating Tag. Bottom Display: All Top Display Options or Off Units and tag independent for each PV, pulse input rate, total, and grand total. *Note: On feet and inches display models, top display used only for level Modbus process variables or math channels. Backlight: White LED, 10 sec auto-off when battery powered. Backlight deactivated below temperature ≈ -20°C Alarm Indication: Flashing display plus HI/LO (alarm) or SET indicators. Scan and Update Rate: Ambient > -20°C: Modbus PV scan rate programmable from 2 to 99 seconds per PV. Tag and units programmable for 1 to 5 second alternation. Pulse input variables update 1/second. Rate update is dependent on gate settings. Ambient < -20°C: All Modbus scan, alternating units and tags, and pulse input variables update/10 seconds minimum. Underrange:Upper Display: Decimal display flashes -9999 Level display flashes to 399FT 1115/16 IN Lower Display: Flashes -999999 Overrange:Upper Display: Decimal display flashes 99999 Level display flashes to 399FT 1115/16 IN Lower Display: Flashes 9999999 Programming Method: Four SafeTouch through-glass buttons when cover is installed. Four internal push buttons when cover is removed. Recalibration: Calibrated at the factory to read frequency in Hz. No recalibration required. . Password Menu Options: Three programmable password selections can be used for the following: restrict modification of settings, prevent resetting the total or grand total without the password, or permanently lock out the ability to change or reset the grand total or any grand total related settings(making a non-resettable grand total). Pass: Restricts modifications of programmed settings to require re-entering the password to make changes. Pass T: Restricts the reset of total to require re-entering the password. Disables the manual mode reset contact. Pass GT: Restricts the reset of grand total to require re-entering the password. May enable a non-resettable grand total and permanent lockout of grand total-related settings with a specific password. Input Power: 9-30 VDC, 38 mA max. 2.2 W Data Logging: Up to 512 records, recorded 4/day at specific times or at defined time intervals. Record contains first eight enabled Modbus PVs; C1-4 if enabled; date; time; pulse rate, total, and grand total with units; and log number. Isolation: All Models: 500 V opto-isolated pulse input-to-power/OC output with isolated input enabled, 500 V input/power-to-RS-485 serial communications. AXA Models: 500 V input/power-to-analog output. Environmental: Operating temperature range: -40 to 75°C; Storage temperature range: -40 to 75°C; Backlight deactivated below temperatures ≈ -20°C; Relative humidity: 0 to 90% non-condensing Non-Volatile Memory: All programmed settings and total reading are stored in non-volatile memory for a minimum of ten years if power is lost. Connections: Screw terminals accept 12 to 22 AWG wire Enclosure: Explosion-proof die-cast aluminum with glass window, corrosion resistant epoxy coating, color: blue. NEMA 4X, 7, & 9, IP68. Copper-free (0.3%). Default conduit connections: Three ¾” NPT threaded conduit openings. One ¾” NPT metal plug with 12 mm hex key fitting installed. Additional conduit opening configurations and plugs may be available; verify quantity and sizes on specific device labeling during installation. Mounting: May be mounted directly to conduit. Two slotted flanges for wall mounting or NPS 1½” to 2½” or DN 40 to 65 mm pipe mounting. Display Orientation: Display may be mounted at 90° increments up to 270° from default orientation. Overall Dimensions: 5.67″ x 5.24″ x 4.88″ (144 mm x 133 mm x 124 mm) (W x H x D) Weight: 5.00 lbs (80 oz, 2.27 kg) Warranty: 3 years parts and labor
Modbus Operating Modes
Master: Processes and displays data read from Modbus RTU slave devices. Up to 16 process variables (PVs) from up to 16 slave devices. Each PV programmed individually. Slave:Processes data sent to it from a Modbus RTU master device. Note: Refer to Modbus Register Tables at www.predig.com for details. Snooper: Listens to the Modbus traffic and picks up a specific register or registers being polled by a Master device from a specific slave device and processes the data being read. Up to 16 process variables (PVs) from up to 16 devices. If multiple registers are polled by the master with one command, only the first returned value will be read. Master Poll Time: 0.1 to 99.9 sec. Time between read-commands. Master Timeout: 0.1 to 99.9 seconds. Time elapsed after a poll request is made before the scanner considers that request to have failed. Number of Retries: 1-99. The number of retries the scanner will make when requesting data before reporting an error condition on the PV. Snooper Response Time: 0.1 to 99.9 seconds. Time since the last PV update the before being considered an error. Slave Timeout: 0.0 to 99.9 seconds. Time elapsed after the last data received from a master before the scanner considers the data to be out of date. Programming 0 disables the timeout, and PV data will be displayed indefinitely despite not being updated regularly.
Protocol: Processes and displays data read from Modbus RTU slave devices. Up to 16 process variables (PVs) from up to 16 slave devices. Each PV programmed individually. Scanner ID: 1 – 247. Specifies the address of the PD6830X. Baud Rate: 1,200; 4,800; 9,600; 19,200; 38,400; 57,600; or 115,200 bps Transmit Time Delay: Programmable between 0 and 199 ms Parity/Stop Bit: Even, odd, none with 1 stop bit, or none with 2 stop bits Byte-to-Byte Timeout: Max of 1.5 character times or 750 μs
Modbus Scanner Process Variables
PV Inputs: Up to 16 independently programmed Modbus process variables (PVs) may be scanned (Master mode) or detected (Snooper mode). Each of the 16 Modbus PVs may be enabled or disabled. Slave ID:Specifies which device on the bus to monitor. Valid for Master and Snooper modes only. Assign the slave ID or address (1-247) of each of the devices containing the process variables to be displayed (Slave ID for PV1-16). Register Number:Specifies which register(s) to read in the devices on the bus. 5 Digit Function 03: 40001–49999; 04: 30001–39999; or 65: 1–9999. 6 Digit Function 03: 400001–465535 or 04: 300001–365535; or 65: 1–65535. Range is dependent on Function Code selection (03, 04, or 65) Will read 2 registers for Long integer and Floating point data types; the register entered and the next consecutive register number. Valid for Master and Snooper modes only. Function Code: 03, 04, and 65 (used to read 32 bit registers). Master & Snooper modes only. Data Type: Select the data format of the PVs. Select between short integer (2 byte), long integer (4 byte), or floating point (4 byte). Slave mode uses floating point only. Byte Order: Integer data programmable as binary or BCD, and signed or unsigned. Byte order selectable as big-endian (1234), little-endian (4321), byte swap big-endian (2143), or byte swap little-endian (3412). Byte swap unavailable for short.
Math Result Channels: Four math channels CV1-CV4. Each math channel may be programmed for a math function. Math Functions: Parameter 1 (PAR1), parameter 2 (PAR2), and parameter 3 (PAR3) independently programmable for each math channel C1-C4.
PAR1 + PAR2
PAR1 – PAR2
PAR1 * PAR2
PAR1 / PAR2
Abs(PAR1 – PAR2)
((PAR1 – PAR2)*PAR3) +PAR2
((PAR1 / PAR2) – 1) * PAR3
(PAR1 / PAR2) * PAR3
PAR1 / (PAR1 + PAR2) * PAR3
Parameter Selection: Parameter 1 (PAR1), parameter 2 (PAR2), and parameter 3 (PAR3) selectable as: Modbus PV1-16, math channel C1-4, pulse input rate, total, grand total, or any math function. Parameter Nested Math: Defining parameter 1 or 2 as a math function will prompt for level 2 parameter 1 (L2P1), level 2 parameter 2 (L2P2), and/or level 2 parameter 3 (L2P3). Level 2 parameters function identically as parameter 1 and 2 for nested math functions.
Pulse/Transistor/Contact Closure Input:Field selectable; Sourcing or sinking pulse or square wave; 0-5 V, 0-12 V, or 0-24 V; TTL; NPN or PNP transistor; Open collector 100 kΩ pull-up to 3 V; Switch contact 100 kΩ pull-up to 3 V; PNP transistor 100 kΩ pull-down to ground (COM); Active input 100 kΩ to battery level, 10 kΩ to power Maximum Frequency: 64 kHz; Minimum Pulse Width: 5 µs;
Opto-Isolated Input:Sourcing pulse or square wave 0-5 V, 0-12 V, or 0-24 V; Logic High: 2-24 V, Logic Low: < 1 V; Maximum Frequency: 20 kHz; Minimum Pulse Width: 20 µs; Input Current: 1 mA @ 5 V, 2.5 mA @ 12 V, 5 mA @ 24 V
Low Voltage Mag Pickup Input:Sensitivity: 20 mVp-p to 24 Vp-p; Maximum Frequency: 6 kHz
Minimum Input Frequency: 0.0001 Hz. Minimum frequency is dependent on high gate setting (rate display). Input Impedance: Pulse input: Greater than 75 kΩ @ 1 kHz. Open collector/switch input: 100 kΩ pull-up to 3 V. Accuracy: ±0.03% of calibrated span ±1 count Pulse Input Recalibration: All ranges are calibrated at the factory to read frequency in Hz. No recalibration required. Temperature Drift: Rate display is not affected by changes in temperature. Low-Flow Cutoff: 0-99,999 (0 disables cutoff function) Decimal Point:Up to four decimal places or none: 4.4444, 33.333, 222.22, 1111.1, or 00000 Calibration: May be calibrated using K-Factor, scale without signal source, or by applying an external calibration signal. K-Factor: Field programmable K-Factor converts input pulses to rate in engineering units. May be programmed from 0.000001 to 9,999,999 pulses/unit. Calibration Range: Input 1 signal must be ≥ 1 Hz; input 2 signal may be set anywhere above input 1 setting. Minimum input span is 1 Hz. An Error message will appear if the input 1 and input 2 signals are too close together. Input Contact Debounce Filter: Programmable contact debounce filter. Input signal frequency speed selections of Hi (no filter), Med (250 Hz max input, 2 ms pulse width), and Low (100 Hz max input, 5 ms minimum pulse width). Time Base: Second, minute, hour, or day Time Base: Low gate: 1-99 seconds; High gate: 2-9,999 seconds
Display Assignment: The top display may be assigned to rate, total, or grand total, in addition to Modbus process variables. Rate Display Units: Gallons, liters, imperial gallons, cubic meters, barrels, bushels, cubic yards, cubic feet, cubic inches, liquid barrels, beer barrels, hectoliters, or custom. Rate Display Time Base: Rate display may be calculated in terms of units per second, minute, hour, or day. Total/Grand Total Display Units: Gallons, liters, imperial gallons, cubic meters, barrels, bushels, cubic yards, cubic feet, cubic inches, liquid barrels, beer barrels, hectoliters, or custom. Setting is independent for each. Total/Grand Total Display Unit Multiplier: x1, x100 (h), x1000 (k), or x1,000,000 (M) multiplier (and prefix) applied to total or grand total display units. Setting is independent for each. Total/Grand Total Decimal Points: Up to six decimal places or none: 6.666666, 55.55555, 444.4444, 3333.333, 22222.22, 111111.1 or 0000000 Total and grand total decimal points are independently programmed, and are independent of rate decimal point. Totalizers: Calculates total and grand total based on rate and field programmable multiplier to display total in engineering units. Time base must be selected according to the time units in which the rate is displayed. The total and grand total utilize the same time base, with different conversion factors and resets. Totalizer Reset: Via SafeTouch® RESET button, mechanical button (cover off), external contact closure (total only), automatically via user selectable preset value and time delay (1 – 99,999 sec). Manual reset may be disabled or protected by password for the total and grand total. Total and grand total reset independently. Total Overflow & Rollover:The total can display up to 9,999,999,999,999. Up to 9,999,999 can be displayed on the lower display normally. An overflow display will toggle between the first six digits and last seven digits (999999 <> 9999999) for a 13-digit total. The total will rollover beyond thirteen digits. The T indicator on the display will flash to indicate total overflow, and the six most significant digits (first six numbers of the total) are indicated with the flashing overflow symbol. Grand Total Overflow & Rollover: The grand total can display up to 9,999,999,999,999. Up to 9,999,999 can be displayed on the lower display normally. An overflow display will toggle between the first six digits and last seven digits (999999 <> 9999999) for a 13-digit total. The grand total will rollover beyond thirteen digits. The GT indicator on the display will flash to indicate grand total overflow, and the six most significant digits (first six numbers of the grand total) are indicated with the flashing overflow symbol. External Total Reset:External total reset connections are made between RST and COM. Logic High: 1.4 V, 3.3V max; Logic Low: < 0.8 V. 90 ms minimum pulse width.
4-20 mA Transmitter Output
Output Source: Modbus PV 1-16, math channel 1-4, rate/process, total, grand total, or disabled Scaling Range: 4.000 to 20.000 mA for any display range. Disable: If disabled, the output will output 3.2 mA Calibration: Factory Calibrated: 0.0 to 1000.0 = 4-20 mA output Underrange: Output Underrange: 3.8 mA Overrange: Display Overrange: 20.5 mA. Output Overrange: 20.5 mA Accuracy: ± 0.05% span ± 0.004 mA Temperature Drift: 0.08 µA/°C max from -40 to 75°C ambient External Loop Power Supply: 30 VDC maximum Output Loop Resistance:
Note: loop-powered backlight subtracts 150 Ω from maximum resistance figures above.
Open Collector Outputs
Output Assignment:Two open collector pulse outputs Out 1 and Out 2. Individually programmable for Modbus PV, math channel, pulse rate, total, or grand total alarms; Modbus PV, math channel, pulse rate, total, or grand total pulse outputs; or retransmitting of pulse inputs; constant timed pulse output; quadrature outputs (requires Out 1 and Out 2); or off. Rating:Isolated open collector, off: 24 VDC max, on: <1 V @ 150 mA max
Alarm Output: Assign to Modbus PV 1-16, math channel 1-4, or rate for high or low alarm trip point. Assign to total or grand total for total or grand total alarms. Alarm Deadband: 0-100% FS, user selectable Alarm Acknowledge: Front panel SCAN/ENTER button resets output and screen indication. Pulse Output Count: The pulse output count (COUNT) is programmable from 0.000001 to 9999999. PV and math channels generate a frequency equal to the PV or math value divided by the Count value. Rate pulses are generated at a rate of one output pulse per Count value. Total and grand total pulses are generated for every total or grand total increment selected (e.g. Count value of 100 will generate one pulse every time the total is incremented by 100 units). Pulse rate retransmission outputs one to one for input pulses, up to maximum output speed. Count is not used for retransmitting outputs. Pulse Output Pulse Width:Unless otherwise stated, pulses are 50% duty cycle for required frequency. A pulse rate retransmit output will generate 100 to 130 μs pulses at the falling edge of every input pulse. Pulse Output Maximum Frequency: 5 kHz, pulse width at 50% duty cycle. If the outputs exceed 5 kHz, the scanner will display pUlse OVERRNG Quadrature Output: Output set to quadrature will lag the other pulse output by 90° (1/4 duty cycle) at output frequency. Minimum 1 Hz Timer Output: Programmable on and off time, repeating cycle. Minimum period 0.1 second, maximum 100,000 seconds. Minimum pulse time 0.01 second, maximum 10,000 seconds.
Product Ratings & Approvals
FM: Class I, Division 1, Groups B, C, D Class II, Division 1, Groups E, F, G Class III, Division 1; T6 Class I, Zone 1, AEx d IIC T6 Gb Zone 21, AEx tb IIIC T85°C Ta = -40°C to +75°C Enclosure: Type 4X & IP66 Certificate number: 3040391 ATEX: II 2 GD Ex d IIC T6 Gb Ex tb IIIC T85°C Db IP68 Tamb -40°C to +75°C ATEX Certificate: Sira 10ATEX1116X IECEx: Ex d IIC T6 Gb Ex tb IIIC T85°C Db IP68 Ta = -40°C to +85°C IECEx Certificate: IECEx SIR 10.0056X CSA: Class I, Division 1, Groups B, C, D Class II, Division 1, Groups E, F, G Class III, Division 1; Ex d IIC T6 Enclosure Type 4X, IP66/68: Ta = -40°C to +75°C Certificate number: 2325749
ScanView EX Software
ScanView EX software allows for the programming and monitoring of one PD6830X or PD6730X Super Snooper Modbus Scanners. Use ScanView EX to program, monitor, and datalog using a PC. The PVs, math channels, and pulse input rate, total, and grand total may be selected to display on the monitoring screen independently, and the monitoring screen can be customized so each has a configurable unit and tag. Even the display number colors may be changed. All 16 PVs, math channels, and their units and tags may be logged. The data is logged on the PC, and is available for use in common tools like Microsoft Excel. All configuration data can be saved to a file for future use.
Modbus Scanner Example 1: Master Tank Level Indicator
The following example shows just one possible use for the PD6830X. The PD6830X is setup for Master mode, and is polling the Modbus transmitters. In this application we have a system consisting of (4) MTS M-Series multivariable tank level gauges connected to a PD6830-AX0-I-L displaying product level and interface level in feet and inches, and average temperature in °F. The tank level indicator displays the level and interface for each tank as the PVs are scanned.
Modbus Scanner Example 2: Snooper Flowmeter Display
In this application, a system consisting of (2) Modbus enabled flowmeters are connected to a SCADA system operated out of a control room. A Modbus PLC polls the data out of the flowmeters. A PD6830-AX0-I-2 has been added to the system as a Modbus Snooper, to provide the operators an easy to read field display near the flow lines. The scanner displays one flow rate on the top display, and one on the bottom display. Each has an alternating tag and unit for clear identification.
To access the wiring connections, remove the enclosure cover and unscrew the two captive screws that fasten the display module. Disconnect the ribbon cable and remove the display module. Power and signal connections are made to terminal blocks at the base of the enclosure. Grounding connections are made to the two ground screws provided on the base – one internal and one external.
RS-485 data B (non-inverting)
RS-485 data A (inverting)
RS-485 shield ground
DC power positive terminal
DC power return/negative, reset contact closure common
Contact closure reset pull-up to 1.8 VDC
Signal input positive terminal
Signal input negative terminal
Open collector output 1 positive terminal
Open collector output 1 negative terminal
Open collector output 2 positive terminal
Open collector output 2 negative terminal
4-20 mA transmitter DC power positive terminal
4-20 mA transmitter regulated current output terminal